Monday, January 9, 2012

Gorgeous Skies; First Flight; Video

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


Hey Everyone,

Please remember to follow me on Twitter.  @jamespwiebe  I'll be twittering from Sun N Fun and Oshkosh later this year.

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It was a gorgeous afternoon in Wichita, KS -- temperatures in the low 50's, calm winds, blue skies.

I was scheduled for a first flight in a new airplane.  I've done this a fair number of times, and it is always a process which is cautiously approached and ultimately thrilling.

This particular plane is equipped with a 45HP MZ-201 engine.  I ended up flying it with a couple different propellers (none of which was quite right) and I look forward to flying the plane the correct prop later this week.

But this flight was still pretty cool.  I attached a high definition portable camera to the wing, and took video of the flights.  You can see one of the videos here on Belite's YouTube channel.

Gene captured some great pics of the maiden flights -- and a couple of them are just spectacular.

The new owner is in California.  We look forward to shipping this plane in a few days.

You might enjoy reading the following details:

1)  The windshield still has the plastic film in place.  We pulled it away only on the left side of windshield, and held it in place with tape.  I couldn't see out the entire windshield.

2)  The fuselage frame is a welded version of our new aluminum framework.  The entire frame is constructed from aluminum.  The wings utilize carbon fiber spars (which you can't see in the picture.)

3)  The paint is just UV resistant primer from Stewart Systems.  We expect the customer to finish covering and painting the airplane, but it's up to him.

4)  The engine is a 45HP MZ-201 from Compact Radial Engines.

5)  First flight was just smooth and easy.

6)  You can see the camera (from GoPro) mounted under one of the wings. 

7)  This aircraft has the big 5x5 tires.  Note the white tire labels are still on.

Ultralight Aircraft from Belite, aluminum frame

Ultralight Airplane from Belite, aluminum frame

Ultralight Aircraft touching down

Ultralight Airplane from Belite pulls in

-- James Wiebe, EAA 2011 August Raspet recipient


Thursday, December 29, 2011

Top 12 Things you can see in test flight video of ultralight aircraft

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


Here is what you'll see, in this YouTube video of Belite's ultralight airplane:

10.  I turn to the camera and smile a lot.

9.  I do mild wingovers.

8.  I do steep turns around a point.

7.  I enjoy the beautiful weather on December 29, 2011.

6.  I get to prove that flying is more fun than working.

5.  I make the owner of this airplane wonder why I haven't delivered it already.

4.  I do a really sweet full stall 3 point landing.  If you look very, very carefully, you can see the steel landing gear springs barely compress, but just for a moment.

3.  You can see what a poor video editor I am.  Actually, I didn't do any editing ... just loaded the video to YouTube.

2.  At the end, you can see Mike, Gene, and my nephew, Matt.

1.  You can see the plane climb from ground level to 800' AGL in a little over two miles of ground distance.

0.  You can see me dive the plane to over 80 mph (IAS)

-1.  You can see why I enjoy doing this.





Sunday, December 25, 2011

Streamlined Struts produce zippy performance!

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


Merry Christmas!!

One quick post on one of our development items, along with a new Belite video on YouTube --

I'll skip the analysis and just talk about the results --

After installing streamlined lift strut fairings on an airplane, I believe that we reduced drag at cruise speed by about 18 pounds.   This increases cruising speed, with our smallest engine, by about 5 mph.  That is very significant when we are talking about cruising speeds in the 50's with just a 28HP engine.

I borrowed Eric's plane for the installation and test of the new lift struts.  The proof is in pictures and video.  It's just a couple of minutes long, please watch this video!

Remember, I weighed 210+ pounds and the performance was just awesome.  The plane was also configured with our new improved flaperons.

We've also upgraded to a new HD camera for our inflight videos.  Just got it a couple of weks ago.  I learned a lot about how to mount cameras on aircraft when I was working at Mythbusters on the Duct Tape Plane myth., and you'll see much more airborne ultralight HD video in 2012.

James Wiebe, EAA 2011 August Raspet award winner

Wednesday, December 21, 2011

More on "Hoerner Wingtips" in ultralight aircraft

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


My previous post cited the work of Dr. Hoerner in the development of wingtips which produce smaller vortices, which consequently produces less drag, which consequently allows more speed (for a given thrust), and consequently a better rate of climb....

Clearly the Hoerner wingtips are a desirable thing.  While there are other ways to produce effective vortice reduction (for instance, vertical winglets or even flat plates), the Hoerner wingtip is more easily fabricated, and frankly, in my opinion, just looks darn sexy.

Soooo, it's worthwhile to spend a couple of minutes reviewing Dr. Hoerner's research, so we can guess what positive results these wingtips will give us.

Below is a basic illustration of a wingtip vortice, which I have copied from Dr. Hoerner's most excellent book, "Fluid Dynamic Drag".

Vortice at wingtip, from Fluid Dynamic Drag, by Hoerner
This illustration shows how high pressure air is spilling from the underside of the wing out of the wingtip, causing the vortice.  (The villain isn't the vortice, it is the fact that a vortice is created by the loss of high energy air from the bottom of the wing.  The evidence and creation of a vortice only proves the problem.)

Dr. Hoerner reviewed several different kinds of wingtip configurations, including square wings with sharp edges (which is exactly what our Belite ultralight airplane has), along with round rectangular edges, sharp rounded wings, sharp full wings, and more.  He also reviewed vortices and drag  reduction around wingtip fuel tanks (which are not in our current Belite innovation plans.)   With each kind of wingtip shape, he calculated and presented the effective span of the wing -- in other words, a longer wing is a better thing -- and if you get that length 'for free' (by using better wingtips), that is a really good thing.

The very worst wingtip is a rounded wingtip, with a round cross section.  The very best wingtips are ones which have a sharp cross section.

And interestingly, the square wingtip with a square edge is nearly as good as the very best wingtip, but not quite.  It is worthwhile to quote Dr. Hoerner on this topic:

"Theory predicts minimum induced drag for elliptical lift distribution across the span....   however, directly in one case... that a rectangular wing (with sharp lateral edges) does not have a higher drag due to lift than the elliptical wing."

Wow.  Score one for Belite, and the game of innovative improvement hasn't even started!

Back to Dr. Hoerner's writing:

"It is seen that the most effective plan forms are the rectangular, the moderately tapered ones and those which have a long trailing edge....   In other words, to make the span of the rolled-up vortex system, or the effective span of a wing of given basic shape, as wide as possible, it is favorable to keep the tip vortices apart from each other as far downstream as possible."

Now if I look back at his charts, I do see that sharp wingtips have an advantage over the square wingtip with square edges, and all of those have huge advantages over rounded  wingtips.

So the Hoerner wingtip is taking it to the next level.

Let's find some more interesting remarks from my new best friend, Dr. Hoerner.  He makes some comments about the most ideal wingtip shape, which I (and others) now call "Hoerner wingtips":

"In case of [Hoerner wingtips], which is the most favorable one concerning small drag due to lift as well as to minimum sectional drag, it appears that one additional effect is the bent-up shape.  Experimental data.... on a small-aspect-ratio wing, confirm that this feature is important.  Combination of [Hoerner wingtips] with a moderately tapered plan form is believed to be the most effective..."

So things get a bit 'guess-work-eee' from here.  But we think that we know the following:

 * sharp wingtips reduce the size of the vortice -- which is what the Hoerner wingtip is all about
 * the addition of the Hoerner wingtip spreads the trailing edge, adding span, and further separating the vortice
 * sharp wingtips have less drag at higher angles of attack, which is where ultralights spend more time at than higher speed airplanes

Hey, wait a minute.  I better provide some documentation for a couple of those points.  Here's another illustration from the book which helps:

Improvement shown with Hoerner wingtips -- with square wingtips not far behind!
The illustration shows, on the top right hand side of the curve, the slightly higher coefficient of lift achieved with the Hoerner wingtips.  Square (Belite) wings are close behind, with round wings falling off considerably.

Here's a final helpful illustration, showing the cross section of vortices with sharp vs round wingtips:

Decreased vortice size with Hoerner wingtips (a) vs round (b) or wingtip tanks (c)







Finally, some conclusions...



Q.  So what is all of this worth to a Belite ultralight aircraft?

A.  We believe the aerodynamic effective span will increase by a little over 2 feet.  However, we are cheating a bit, because the Hoerner wingtips will add about 20 inches of real span all by themselves.  The increase in effective wing area is 7+ square feet!  (with an original wing area of about 108 square feet).

Q.  What performance increases will result?

A.  Hopefully I'll see an improvement in climb rate, a reduction in stall speed, a reduction in takeoff roll, a reduction in landing roll (I'd like to beat my personal measured 100.5' landing record -- which I know I'll be able to do [because I've already done it in another Belite, before I even started talking about Hoerner wingtips   :-)  ])  and more...

Q.  What weight penalty do the wingtips entail?

A.  Substantially less than a 8 ounces per wing, vs. our existing square design.   Really!


Q.  What if they don't work quite that well?

A.  Then I'll get to figure out why, and I'll have the coolest looking ultralight airplane on the planet.

My thanks to Dr. Hoerner, and his wonderful book.  I believe my quotes and illustrations taken from his book fall under fair use doctrine.

I am also indebted to Mike, who is building this wonderful test airplane with Hoerner wingtips for me.

If you want an overview of what else I'm working on (and willing to talk about) you can read it here:

Upcoming 2012 Product Innovations at Belite Aircraft

-- James Wiebe, 2011 EAA August Raspet award recipient