Thursday, August 2, 2012

Ultra Lightweight Instrument Panel

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


I thought you might like to see the back of the instrument panel.  I also thought you might like to get some insight as to how the instrument panel is wired up, so let's do it.

The instrument panel in my aircraft is assembled from very lightweight Belite instruments.  My instruments provide information which is essential for flight in an inexpensive and easy to read manner.  As I was flying earlier tonight, I took another photo of the instruments inflight:

Belite Instrument Panel in flight
Kewl.  I like 'em.

The panel is designed to quickly be removed, so I can fly with minimal instrumentation when I want to.  (The blank hole on the left main panel is for an EGT/CHT, which will be added.  It's the only instrument I need when I pull the main panel.)

Earlier today, I took a picture of the back of the exact same instrument panel, and there definitely is some electronic magic going on in the wiring:

backside of Belite Instrument panel
Some notes:

1.  The top right module is a +12V regulator.  I use it to regulate the raw voltage from the main system/starter battery.   (I use an extremely lightweight lithium polymer 14.4v battery for the starter, which is a little hot to use with the instruments.  When fully charged, the lithium polymer battery reaches over 16.0 volts.)

2.  A potentiometer is used to control instrument dimming.  It's in the lower right corner, immediately below the power regulator.  One side is connected to +12V, the other to ground.  The wiper (middle) output of the potentiometer connects to all the instruments to provide dimming level input.  The dimmer worked really sweetly when I was flying in dusk conditions earlier tonight.  More on that in another post.

3.  Not shown is an inline fuse, 1A, which is connected to the power regulator input.

4.  YES, that is a steam gauge air speed indicator in the lower middle.  I don't have one in stock right now, so I used an old fashioned steam gauge.

5.  The shrink wrapped modules are either electronic altitude (pressure) sensors or VSI sensors.

6.  That's a voltmeter at the top.  It's only connected to show regulated voltage (around 12v) but I might add a switch to allow selection between unregulated and regulated voltage.  A hole is already drilled for the switch.

7.  All the instruments have their power wired from a common avionics power switch (lower right side of panel), along with a common ground.  Just switched power, ground, and dimming to each instrument.

I put it all on a scale, and the weight is 1 pound and a fraction of ounce.

Instrument panel, 1 pound 0.4 ounces, including wiring, switches, regulator, and panel. 


Wednesday, August 1, 2012

Drought, Spot Landing in Hayfield

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


I'd had that off-field landing in an alfalfa field at Osh12; and the day after our return to Wichita, the plane was repaired, broken in with a new piston and cylinder, and ready to fly.  So I got back on the horse and rode it.

Setting off for Terry A.'s field, I was struck by the ravaged look of the land.  I took several pictures of the drought.

Oh yeah, temperatures were in the low 100's.  Things got comfortable about 600' above ground level in the open cockpit.  Climb rate wasn't awesome in the 4300'++ density altitude, but still pretty good, even with the very small engine (28HP max at sea level) and my overgross condition.

Kansas Drought from a Belite Ultralight Aircraft

Kansas drought, from a Belite ultralight aircraft

Kansas drought, from an ultralight airplane

More Kansas drought, from a Belite ultralight airplane
Wow.  It's not looking good for any crop.

I spotted Terry's airport:

Terry's airport, dead center of pic

Starting to turn final at Terry's airport
And then I landed.  Couldn't take pictures on final, too busy.

Landed at Terry's airport
I quickly took off.

Someone created artwork in a field?  Looks like a baseball slugger to me:

Interesting pattern in corn field, taken from Belite ultralight airplane.

Here's another illustration of the drought, showing a house surrounded by a sea of dried corn:

Home surrounded by drought corn


Approaching my home airport, I noted that this would be an excellent evening to practice off field landings in the hayfield next to the runway.  Why not?  I made a vertical mark in the photo below to show the proposed landing spot, stopping just to the left and short of the round hay bales.

Back at home field, hayfield landing strip marked in photoshop
So I landed, but a little long.  After stopping, I took a picture looking back at the hay bales:


Hay bales, after landing long
 I tried it several more times.  This time, I landed short of the hay bales and took this pic:  Success!

Hay bales, after landing short
I enjoyed that very much.  It was getting dark, so I put the plane away and called it a day.

Another type of flying: Helicopters at AirVenture

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


I enjoyed watching the helicopters fly off the ultralight field at Oshkosh.

The Mosquito is a FAR Part 103 capable ultralight helicopter.  Neat ship.

Pictures of helicopters at AirVenture 2012:

Mosquito Helicopter at Airventure 2012

Helicopter at Airventure 2012

Helicopter at Airventure 2012

Mosquito Helicopter at Airventure 2012

Mosquito Helicopter at Airventure 2012

Helicopter at Airventure 2012

Helicopter at Airventure 2012

Helicopter at Airventure 2012

Helicopter at Airventure 2012

Helicopter at Airventure 2012

Friday, July 27, 2012

Descending on Alfalfa Final, or: Off-field landing at Oshkosh

Please note: James' blog has moved to a Wordpress site. To access it, please visit http://jameswiebe.wordpress.com/. All posts have been transferred to the new site, and all new posts will only be accessible via Wordpress. Thank you for your interest!


Descending on Alfalfa Final
By James Wiebe (c) 2012


The takeoff roll was uneventful.  Another takeoff in front of a small crowd at Oshkosh 2012 -- ultralight field.  The WoW plane climbed from the very short field, and displayed its balloon colors.  I was satisfied.  I was contemplative.  It was a beautiful morning, and I was pleased to be part of it.

A momentary burble, like a tiny firecracker, hit the ignition cycle, and I felt it, and those neurons in my head responsible for verifying my personal safety fired a signal to other parts of my brain:

"You are not safe.  Your engine is not running smoothly."

I was perhaps 80 feet above the runway, but absolutely nothing left in front of me, and I needed to make an immediate right turn to enter the pattern.  I did so, and began hoping that the engine would smooth.

The plane continued to ably climb, enough that I gained momentary confidence to contemplate going around the pattern with a misfiring engine.

I made it to the oak tree in the middle of the pasture to the south, and I crossed it approach my pattern altitude, which is 300 feet.

But as I passed over the oak tree, the engine burbling continued.  I could hear the RPM drop, and the ignition misses became more urgent.  It was as if I was listening to a scale of descending notes, with each note just a fraction of a hertz below the last.  It was as if I could see a wave of piano keys, with consecutively keys being struck, lower and lower, and I knew the keyboard ended somewhere, but I couldn't tell quite where.  What could I do to make the keys go up?  And every so often, an odd key was struck in the midst of the hertz scale descent.  Weird.  Weird Weird.

I was scanning left and right for landing spots.  Lots of fields with heavy green crops.  Trees.  A farm house.  A regular house.  Roads.

I ran scenarios through my head:

Reversing course 180 degrees to return to the ultralight field:  bad idea.  Too much congestion.  Too short a field for an emergency landing.

Sputtering around the pattern:  bad idea.  Corn fields with six+ foot stalks.  Campers.  Narrow emergency runways.  Might not make it arround.  Probably wouldn't make it around.

I was now over a closely mowed alfalfa field.  I knew my options ahead were very poor, and I did not like the odds of sputtering around the pattern.

Another set of neurons fired in my brain, and they made a very simple statement:

"Your engine will fail within 2 or 3 minutes.  It is likely that the engine will run out of power before you make it back to the airport.  You are given permission to make unusual choices.  Please make a wise choice."

I looked back at the alfalfa field.  It was no longer a 40 acre patch of rolling, mowed alfalfa.  Instead, it was a huge beacon of safety.  It yelled up at me ---------

"JAMES!!!!  You are safe here!!!!  Please come here!!!!"

A moment later, I pulled the throttle back to idle, turned left to enter short final for alfalfa, and about 20 seconds later my wheels touched down.  I applied the brakes and taxied across the field to be closer to a driveway.  The engine made more misbehaving sounds as I taxied.  I shut it off.

--------------------------------------------------

Most of the rest of this story is just details.  I think the one detail you want to know is:  what went wrong with the engine?  As of this writing, I don't know.  It appeared to be an ignition problem, which could have been caused by a broken timing pickup.  The engine was nearly brand new, so it falls under some form of infant mortality.  It could also have been some oil contamination in the ignition.

Belite Ultralight Aircraft, after precautionary landing in alfalfa field

Of course, I got out of the airplane.  I then sent my wife a text message that I was OK, and so was the plane.  Later I found out that when she got the text, she was surprised, not even aware I was flying.

So many people saw the plane make this emergency landing, I figured that a plethora of emergency vehicles would soon show up.  Surprisingly, none did.  The Ultralight Air Ops showed up, and they were thrilled with the outcome.  They took a few notes, called EAA Ops, and got clearance to move the plane:  no damage to the plane, pilot, or property.  The property owner had even come out of her nearby house, and was pleased that no one was hurt.  She returned to her house.

I talked to my wife on the phone, and had her send the guys and the big Penske truck (we later changed our mind and got my pickup truck instead.)

I folded the wings on the plane while I waited for them to show up.

Belite Ultralight Aircraft with wings folded, in alfalfa field.
They did show up, and we quickly determined the pickup truck would be more useful for hauling the plane back.  So while Wayne and Christian drove off in the Penske truck, in order to swap for the pickup truck, it started to rain.  I pulled the plane onto the driveway, got in the plane and took pictures of the passing traffic.

Passing traffic and left knee of James Wiebe from cockpit of Belite Ultralight Aircraft
Even more bored, I took a picture of myself.

James Wiebe, self portrait
And finally the guys returned with the pickup truck.

My pickup shows up.
We put the tailwheel of the plane on the tailgate, and slowly pulled the plane backwards back to the ultralight field.

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Some things to learn from this adventure:

A)  preflight.  I'm bugged that I might have missed something.  I had some leakage from the head -- oil causing an ignition problem?
B)  look for an 'out' at the first sign of trouble.
C)  take the 'out' as soon as it identifies itself to you.
D)  don't worry about what others might think.  I was concerned about the 'shame' of not making it around the pattern.  I was also concerned about the 'shame' of having an engine failure or off-field landing, as it might 'hurt' the Belite reputation.  I've seen video of some guy flying upslope into a mountain, instead of turning around and admitting a mistake.

I already knew that I had made the right decision as I was in my airplane,  descending on Alfalfa final.

August 1, 2012 Addendum:

The cause of all the trouble was a leaking head gasket, caused by loose head bolts.  The head bolts were in the manufacturer's list of bolts to torque in the first 1 and after 10 hours, which I had not done.  The fault was all mine.  I will never make this mistake again. -- James